Forklift Truck Maintenance Checklist

Forklift trucks are essential equipment in many workplaces. They are used to lift and transport heavy loads, and they can be found in warehouses, construction sites, and manufacturing facilities. However, like any other piece of machinery, forklifts require regular maintenance to ensure they remain safe and reliable.

Daily Maintenance Checks

Here is a comprehensive forklift truck maintenance checklist to help you keep your forklift in good condition.

1. Performing daily maintenance checks is a crucial part of maintaining your forklift truck. These checks should be done at the beginning of each shift to ensure the truck is safe to operate, no matter if it’s on hire or belongs to the company.
2. Check the tyres – The forklift’s tyres should be in good condition, with no visible damage or wear. Check the air pressure in each tyre and ensure they are inflated to the recommended level.
3. Check the brakes – Test the brakes to ensure they are working correctly. The forklift should stop smoothly and without any delay.
4. Check the steering – Ensure the steering wheel is working correctly and that the forklift responds to your movements.
5. Check the horn – The horn should be loud and clear. Test it to ensure it is working correctly.
6. Check the lights – Test all lights to ensure they are working correctly, including the headlights, taillights, and turn signals.
7. Check the fluid levels – Check the oil, coolant, and hydraulic fluid levels. These should be topped up if necessary.
8. Check the battery – Ensure the battery is fully charged and that the connections are tight and secure.

Weekly Maintenance Checks

In addition to the daily checks, forklift trucks should undergo weekly maintenance checks to ensure they remain in good condition. These checks can be done by a qualified technician.

1. Inspect the forks – Check the forks for any signs of damage or wear. They should be straight and in good condition.
2. Check the mast – Inspect the mast for any signs of damage or wear, including the chains and rollers.
3. Inspect the hydraulic system – Check the hydraulic system for any leaks or damage. The hoses should be in good condition, and the fluid levels should be checked and topped up if necessary.
4. Inspect the engine – Check the engine for any signs of damage or wear, including belts, hoses, and filters.
5. Inspect the exhaust system – Ensure the exhaust system is in good condition and that there are no leaks.

Monthly Maintenance Checks

Finally, forklift trucks should undergo monthly maintenance checks to ensure they are in good condition. These checks can be done by a qualified technician, and any services or repairs you should contact an experienced engineer

1. Check for any loose or worn parts – Inspect the forklift for any loose or worn parts, including bolts, nuts, and screws.
2. Check the spark plugs – Replace the spark plugs if necessary.
3. Inspect the radiator – Check the radiator for any signs of damage or leaks.
4. Check the air filter – Replace the air filter if necessary.
5. Inspect the tyres – Inspect the tyres for any signs of damage or wear. If necessary, rotate or replace them.

By following this comprehensive forklift truck maintenance checklist, you can ensure that your forklift remains safe and reliable. Remember to perform daily, weekly, and monthly checks, and to have any issues repaired by a qualified technician. By doing so, you can help prevent accidents and ensure workplace safety.